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THE COMPANY SERVICES PROCESS cirp NEWS 4

Stereolithography

Stereolithography
Stereolithography

Precise and complex components can be fabricated with our stereolithography procedure. With specific, in-layers-hardening of liquid polymer caused by UV-laser light the real model achieves a high dimensional and contouring accuracy with a general deviation of about +/- 0,2%. For small components with a size of less than 100 mm, there is a general deviation of +/- 0.2mm. Additionally, there is the possibility to optimally improve the surfaces of stereolithography parts by manual correction.

Stereolithography is most suited for verification of design, construction, assemblies and simple functions with lot sizes of up to 5 pieces. The processing time is 2 to 4 work days.

Product sheet SLA  [1,4 MB]
SLA Systems
  3D Systems - IProTM 8000 SLA® Center
  Material: Accura® Xtreme
  Build volume (X x Y x Z) 650 x 750 x 550 mm
  Number of machines: 1
  3D Systems - SLA 7000
  Material: Accura® 25
  Build volume (X x Y x Z) 500 x 500 x 550 mm
  Number of machines: 1
  3D Systems - SLA 5000
  Material: Accura® ClearVue
  Build volume (X x Y x Z) 500 x 500 x 550 mm
  Number of machines: 1
  3D Systems - SLA 750
  Material: Accura® Xtreme
  Build volume (X x Y x Z) 750 x 750 x 550 mm
  Number of machines: 1
  3D Systems - SLA Viper SI2
  Material: Watershed® XC 11122
  Build volume (X x Y x Z) 250 x 250 x 250 mm
  Number of machines: 1
  Uniontech RSPro600 2.0
  Material: Somos® EvoLVe 128
  Build volume (X x Y x Z) 600 x 600 x 500 mm
  Number of machines: 1
  Magforms Helios-P 600
  Material: CRL 52 White
  Build volume (X x Y x Z) 600 x 600 x 500 mm
  Number of machines: 2
Procedural principle

The process uses a liquid resin that is hardened in layers using a laser beam

Stereolithographie
Material data
Stereolithographie

  We use different photopolymers with different properties for our SLA models depending on the requirements and
  the field of application.

  WaterShed® XC 11122
  WaterShed® XC 11122 is suitable for producing rigid, hard, waterproof components
  similar to ABS. One crucial property is that components made from WaterShed®
  XC 11122 are almost as clear and see-through as glass, and therefore simulate
  transparent plastics.
  Click here for the technical data sheet on WaterShed® XC 11122 [790 KB]
  Material sheet Watershed® XC 11122 [534 KB]

  Accura® ClearVue
  The plastic parts made from it are extremely durable and resilient. The material's
  particular clarity and transparency make it particularly suitable for use in headlights.
  Click here for the technical data sheet on Accura®ClearVue [474 KB]
  Material sheet Accura® ClearVue [539 KB]

  Accura® 25
  Accura® 25 is a precise and flexible material that can be used to simulate both the
  properties and appearance of polypropylenes.
  Click here for the technical data sheet on Accura®25 [188 KB]
  Material sheet Accura® 25 [549 KB]

  Accura® Xtreme
  Accura® Xtreme has the appearance and surface finish of a durable cast ABS
  plastic. This robust and versatile material is above all intended for functional
  components that have to withstand particularly strong forces.
  Click here for the technical data sheet on Accura® Xtreme [321 KB]
  Material sheet Accura® Xtreme [536 KB]

  Somos® EvoLVe 128
  Somos® EvoLVe 128 is suitable for producing extremely robust, rigid,
  high-precision, waterproof components similar to ABS or polypropylene. The
  material is virtually indistinguishable from traditional thermoplastics, and is
  particularly suitable for functioning components, socket/snap connectors and
  gadgets.
  Click here for the technical data sheet on Somos® EvoLVe 128 [510 KB]
  Material sheet Somos® EvoLVe 128 [513 KB]

  CRL 52 White

  CRL 52 White is the symbiosis between robustness, impact resistance and
  functionality. The material is ideally suited for ABS-like components.
  The components are particularly suitable for functional prototypes, instrument
  panels, claddings with snap-on connections and original models for molding
  processes.  

 Material sheet CRL 52 White [640 KB]

Mechanical characteristics
Stereolithographie
Stereolithographie
Under no circumstances can the published information about the material data be considered as express warranty or otherwise. The application of these information and references as well as the decision on the suitability of any product for special applications is in all cases subject to the sole responsibility of the user.
Current construction jobs

Robot Kevin the laboratory assistant

Kevin is a laboratory assistant for the performance of simple tasks, and for loading laboratory equipment. Amongst other things, the laboratory robot will transport a plate with several reagents from one device to the next. Kevin was developed by the Fraunhofer Institute – for continuous operation on weekends, public holidays and at night as well. Complete production and assembly of all cladding components for the first prototype was handled by cirp. The housing consists of SLA components that have been ground, painted and assembled. The bumpers at the bottom are made of a soft material by means of vacuum casting.

Zahnrad

Copyright Fraunhofer Institute for Manufacturing Engineering and Automation IPA / cirp GmbH